FLAGMAN-45 Concrete Plant
575 302 THE VILLAGE
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104 356 THE VILLAGE
- BP-2G-1200 Twin-shaft concrete mixer
- Skip (bucket) to load the mixture with the bottom-gate
- Winch for skip lifting with electric brake
- Пневмозатвор "Camozzi" - двойной
- Connection set for pneumatic equipment
- Manual lubrication system: grease press
- Armor shift flake type. Material: cast iron wear 15 mm
- Спицы усиленные (стальное литье) крепление типа "кулак"
- Changeable blades. Material: ЧХ16Н2Т cast iron (chromic high alloy wear-resistant)
- Electricity to connect the remote control
- Maintenance kit (three armor, blade, needle)
- Concrete mixer machinery certificate
41 680 THE VILLAGE
- Mounting frame, mobile. Installation without foundation
- Design enhanced, adapted for the discharge of concrete on the height of 4000 mm
- mixer platform with supporting structures
- Ladders for equipment maintenance
- Fence along the perimeter
- Staircase with handrails
- Funnel for unloading concrete with rubber guide
- Skip ways - rails
- Fastening construction for pipes and electric cables
- Coating: shotblasting, double coloration with drying chamber
- Reinforced and protected operator's cab installation place
119 191 THE VILLAGE
- Mounting frame. Installation without foundation
- Three hoppers for inert materials, 12 cu m each (3 x 12)
- Preparation under registers installation for heating inert materials
- Pneumatic valves - 6 pieces
- Pneumatic dampers - 6 pieces
- Filter regulator - 1 piece
- Vibrators MVE 3003 - 6 pieces
- Inert materials belt conveyor (dosage - 0-2500 kg). Belt speed - 1.6 m/sec
- 11 kW lined motorized conveyor drum with smooth-start system (when purchased with control panel)
- Drum tension station
- Тензодатчики SBA-2T 2 тонны "CAS" (Ю. Корея) - 4 штуки
- Коробка соединительная "CAS" (Ю. Корея)
- Signal amplifier - weight sensor
33 293 THE VILLAGE
- Software on your own SCADA system complete with a monoblock: accounting for the consumption of materials and equipment operation, remote access and control over the work in the local network
- Automatic operation by pressing "one" button
- Recipe storage database for concrete production
- Programmable Logic Controller
- Сontrol panel case protection - IP54
- Power cabinet case protection - IP54
- Control, protective and switching equipment "Omron", "Siemens"
- Set of diagrams and instruction manual
30 498 THE VILLAGE
- Support frame (powder coated)
- Cement dispenser, dosage - 500 kg (powder coating):
- Three inlet pipes for augers (two are covered with a lid)
- Connecting outer sheath with collar clamps
- Overpressure system
- Unloading disc damper ∅200
- Load cells Cas BSA500 - 3 pcs.
- Signal amplifier - weight sensor
- Pneumatic distributors - 4 pcs.
- Vibrator MVE 300/3 - 1 pc.
- Water dispenser, dosage - 250 liters (powder coating):
- Load cells Cas BSA500 - 3 pcs.
- Water dump pump
- Signal amplifier - weight sensor
- Chemical additives dispenser, dosage - 30 liters, made of stainless steel:
- Strain gauges Cas BСA100 - 2 pcs.
- Ball pneumatic valve ∅25 - 1 pc.
- Ball pneumatic valve ∅50 – 2 pcs.
- Signal amplifier - weight sensor
15 324 THE VILLAGE
- Hardware for assembly RBU: metering complex overpass screw silage
- Hardware, accessories
- Wire for screw fixing
- Kit for connecting the database (pnevmotruba, sleeves, bends, RVC 51-70 clamps, duct PVC-5-C-60)
- Limit switch for the database
- Kit vodopodvedeniya (pipe bends, sleeves, T-joints, anchor bolts, brackets)
- Kit RBU pneumatic (air tubing, pnevmotruba, fittings, hardware)
- Set of cables
- Couplings (5 titles)
- compactor
- Acid sealant TempPlus
- Power and control cables, protected by metal hose (in mobile plants they are laid in frame)
- Set of locking sensors and executing mechanisms position sensors (skip, mixer's gate, etc.)
6 889 THE VILLAGE
- Operator's cabin. Sheathed by zinc-coated painted profiled sheeting, finishing accessories, moisture protecting impregnation
- Frame protected against corrosion, 60 mm thick heat insulation
- Sound insulation, protection against rain
- One window (PVC, double glazing), insulated door with lock
- Lighting
- Slinging loops
- Weight - 180 kg
181 676 THE VILLAGE
- Metal structures of the insulation frame.
- Ограждающие конструкции - панели типа "сэндвич"
- Viewing windows (PVC, single-chamber double-glazed window) - 5 pieces
- Insulated door - 1 piece
- Additional elements
- Autonomous air-water heating system for the interior space of the plant
- Kit for assembling structures (hardware, foam, sealant, etc.)
- Internal wiring is: a cable gasket in a metal perforated tray and a metal hose, introductory dispenser VRU
- Lighting of the first floor and the mixer service area, switches, sockets
- Packaging
28 782 THE VILLAGE
- Covers the bunkers inert materials (warmed) - 3 pieces
- lifting mechanism lowering the lid with the security system of the broken rope - 3 pieces
- The drive gear motor. 1,5 kW - 3 pieces
- drive rack opening - 3 pieces
- The stationary control panel covers the bunkers
8 427 THE VILLAGE
- Universal double row registers heating inert materials hoppers - 3 sets
- coolant type steam (hot air under pressure)
- The thermal load of up to 180 degrees
102 156 THE VILLAGE
- Planetary concrete mixer MPC 1500
- Привод смесителя - 40 кВт
- Replaceable wear-resistant armor made of cast iron with a strength of 500HB
- Секторный затвор с резиновым уплотнением оснащён гидравлическим приводом затвор с гидроприводом и маслостанцией
- Water treatment system with water spray nozzles
- Inspection hatches are equipped with an access security system
7 280 THE VILLAGE
- KPTTS.00.000 set consisting of:
- Полный комплект разводки паропроводов (воздуховодов) от теплового центра до регистров установленных в бункерах инертных. Расстояние от теплового центра до завода не более 1,5 метра. Общая протяженность паропроводов (воздуховодов) не более 7 метров
- A set of valves for operation and maintenance of the plant heating system
- The thermal load of up to 180 degrees
65 582 THE VILLAGE
- Supply tank, volume 1.5 m3
- Hot water heating boiler KVA-0.25Gn/LZh
- Circulation pump Calpeda NR4 50/160A/B 230/400/50Hz
- Collapsible lamellar heat exchanger DN50 (0.3Gcal/hour)
- Safety valve 17s28nzh DN50 / 80, pH = 0.5 MPa
- Ruff for cleaning fire tubes
- Chimney section with spark arrester with fixing and sealing kit
- Expansion tank - 100 l.
- Boiler room automatic control system
- Warmed block boxing
- PVC window
- Door
- Lighting box unit
- Passport and operating instructions on the boiler
126 596 THE VILLAGE
- Mounting frame. Installation without foundation
- Bunkers of inert materials 3 pieces of 18 m³ (3 x 18)
- Preparation under registers installation for heating inert materials
- Pneumatic valves - 6 pieces
- Pneumatic dampers - 6 pieces
- Filter regulator - 1 piece
- Vibrators MVE 3003 - 6 pieces
- Inert materials belt conveyor (dosage - 0-3000 kg). Belt speed - 1.6 m/sec
- Lined drive drum motor 18.5 kW with soft start system (when ordered with remote control)
- Drum tension station
- Тензодатчики SBA-3000 "CAS" (Ю. Корея) - 4 штуки
- Коробка соединительная "CAS" (Ю. Корея)
- Signal amplifier - weight sensor
63 289 THE VILLAGE
- Boiler KVA-0.7Gn/LZh
- Collapsible lamellar heat exchanger DN50 (0.688Gcal/hour)
- Expansion tank VT.RV.R-100
- Pump Calpeda NR 450/160
- The spring safety valve
- Storage tank 1.5 m
- system automation
- chimney section
- Deflector-iskrogasitelʹ
- A set of hardware for installing a chimney
- Asboshnur for sealing a chimney SHAON-4
- Nameplates on the boiler and the control cabinet
- Passport and Manual
48 027 THE VILLAGE
- Supply tank, volume 1.5 m3
- Hot water heating boiler KVA-0.25Gn/LZh
- Circulation pump Calpeda NR4 50/160A/B 230/400/50Hz
- Collapsible lamellar heat exchanger DN50 (0.3Gcal/hour)
- Safety valve 17s28nzh DN50 / 80, pH = 0.5 MPa
- Ruff for cleaning fire tubes
- Chimney section with spark arrester with fixing and sealing kit
- Expansion tank - 100 l.
- Boiler room automatic control system
- Passport and operating instructions on the boiler
34 782 THE VILLAGE
- Tank for water BVG-25 assy
- Steam register open type for heating water
- 2 heating elements for water heating. Total power 18 kW
- Level sensor
- Затвор дисковый поворотный с пневмоприводом "Camozzi" (Италия) на залив воды
- TANS remote control to automatically support a positive temperature of the water during prolonged shutdown
- Passport for BVG-25
9 680 THE VILLAGE
- Tank for water BVG-4 assy
- Steam register open type for heating water
- Level sensor
- Water set control panel
- Passport for BVG-4
29 378 THE VILLAGE
- Tank for water BVG-15 assy
- Steam register open type for heating water
- Heater heating water. 9 kW
- Level sensor
- Затвор дисковый поворотный с пневмоприводом "Camozzi" (Италия) на залив воды
- TANS remote control to automatically support a positive temperature of the water during prolonged shutdown
- Passport for BVG-15
58 140 THE VILLAGE
- Hot water heating boiler KVA-0.5Gn/LZh - 1 piece
- Collapsible lamellar heat exchanger DN50 (0.43Gcal/hour) - 1 piece
- Expansion tank 100l - 1 piece
- Pump Calpeda NR4 50/160А/В - 2 pcs
- Spring safety valve - 1 piece
- Expendable tank of water 1,5m.kub. - 1 PC
- Automation system - 1 set
- Chimney section - 3 pcs
- Deflector-spark arrester - 1 pc.
- A set of hardware for installing a chimney - 1 set
- Asbocord for sealing the chimney SHAON-4 - 1 set
- Shields on the boiler and control cabinet - 2 pcs.
- Passport and operation manual - 1 set
83 578 THE VILLAGE
- Boiler KVA-0.7Gn/LZh
- Collapsible lamellar heat exchanger DN50 (0.688Gcal/hour)
- Expansion tank VT.RV.R-100
- Pump Calpeda NR 450/160
- The spring safety valve
- Storage tank 1.5 m
- system automation
- chimney section
- Deflector-iskrogasitelʹ
- A set of hardware for installing a chimney
- Asboshnur for sealing a chimney SHAON-4
- Nameplates on the boiler and the control cabinet
- Warmed block boxing
- PVC window
- Door
- Lighting box unit
- Passport and Manual
75 653 THE VILLAGE
- Hot water heating boiler KVA-0.5Gn/LZh - 1 piece
- Collapsible lamellar heat exchanger DN50 (0.43Gcal/hour) - 1 pc
- Expansion tank 100l - 1pc
- Pump Calpeda NR4 50/160А/В - 2 pcs
- Spring safety valve - 1pc
- Expendable tank of water 1,5m.kub. - 1 PC
- Automation system - 1 set
- Chimney section - 3 pieces
- Deflector-spark-extinguisher - 1pc
- A set of hardware for installing a chimney - 1 set
- Asbosnur for sealing the chimney SHAON-4 - 1 set
- Shields on the boiler and control cabinet - 2 pieces
- Warmed block boxing
- PVC window
- Door
- Lighting box unit
- Passport and Manual
15 644 THE VILLAGE
- BV-7 water tank assembly
- Steam pipe for heating the water vapor
- Heater heating water. 9 kW
- Level sensor
- Пневмокран "Camozzi" (Италия) на залив воды
- TANS remote control to automatically support a positive temperature of the water during prolonged shutdown
- Set of cables for connecting consoles
- Machinery certificate
1 751 THE VILLAGE
- The pump Calpeda MXH 202E assembled for chemical supply. additives
- Capacity - 80 liters/min
- Power - 0.33 kW
- Weight - 6.9 kg with packaging
- Machinery certificate
- for DK-36 (DK-54) to the FLAGMAN plant - photo 3
1 256 THE VILLAGE
- Aeration jet - 8 pcs
- Assembly kit (fittings, tees, polyurethane tube, bracket, nipple, gasket, plug)
- Filter regulator - 1 pc.
- Ball valve G1/4 - 2pcs
- Axial pressure gauge, 0-2.5 bar - 1 pc.
- 3/2 distributor G1/4, unilateral. - 1 PC
- Solenoid - 1 pc
- Solenoid connector - 1 pc
61 156 THE VILLAGE
- Heat generator TGV-250 basic version
- Fan assembled with an electric motor type Fan VR 140-15 No. 8 version 1, 22 kW, 3000 rpm, left. 270. 380/660
- The automation system (control cabinet)
- chimney section
- Schild in the control cabinet
- Passport and Manual
662 THE VILLAGE
- Emergency pressure relief valve PV273 assy
- Adjusting ring
- Operational documentation
671 THE VILLAGE
- Butterfly valve DN300
- Handle for gate control
- Operational documentation
449 THE VILLAGE
- Cement level sensor G2 1/2 220V assy in a package
- Adjusting ring
- Operational documentation
51 916 THE VILLAGE
- Silo Tank (V = 68 m3): cover - 4 sectors, cylindrical sections - 16 pcs, large cone - 4 sectors, small cone
- Mounting frame
- Stairs
- Cover protection enclosure - 11 sectors
- Loading pipe d 102 with connection lock
- Inspection hatch (Viewing window for inspection and cleaning of the cone)
- Connecting flanges for installation cement filter emergency valve, level sensors, aeration and vibrator
- Shot peening prior to application to the extent Sa 2 1/2 GOST P ISO 8501-1-2014
- Anti-corrosion protection is made with a two-component primer-enamel PentriProtect PUR 700 based on polyurethane-acrylic resin in the ATIS spray booth
- Frame for transportation
- Hardware for the assembly of a silo
- Polyurethane sealant Soudaflex FC 40 gray 600 ml - 10 tubes
- Machinery certificate
60 111 THE VILLAGE
- Boiler KPa-2.0Gn/LZh
- Группа питательных насосов (рабочий/резервный)
- SPTA (membrane explosion vent of CASS-4mm -. 3 units, ruff for cleaning fire tubes)
- chimney section
- Deflector-iskrogasitelʹ
- Set for the installation of hardware chimney (32 M12x30 bolt, flat washers 64 d12, 32 Grover d12, M12 nut 32)
- Asboshnur for sealing a chimney SHAON-4
- Gate valve for steam outlet (swivel gate valve)
- Spring safety valve
- water tank BW 1.5
- system automation
- Omagnichivatel water
- Nameplates on the boiler and the control cabinet
- Passport and Manual
39 813 THE VILLAGE
- Boiler KPa-1,0Gn/LZh
- Группа питательных насосов (рабочий/резервный)
- SPTA (membrane explosion vent of CASS-4mm -. 3 units, ruff for cleaning fire tubes)
- chimney section
- Deflector-iskrogasitelʹ
- Set for the installation of hardware chimney (32 M12x30 bolt, flat washers 64 d12, 32 Grover d12, M12 nut 32)
- Asboshnur for sealing a chimney SHAON-4
- Steam outlet valve (rotary valve, wafer-type fastening)
- Spring safety valve 17s28nzh
- Storage tank 1,5t
- system automation
- Omagnichivatel water
- Nameplates on the boiler and the control cabinet
- Passport and Manual
27 942 THE VILLAGE
- Boiler KPa-0.5Gn/LZh
- Группа питательных насосов (рабочий/резервный)
- SPTA (membrane explosion vent of CASS-4mm -. 3 units, ruff for cleaning fire tubes)
- chimney section
- Deflector-iskrogasitelʹ
- Set for the installation of hardware chimney (40 M8h20 bolts (25), flat washers 40 d8, 40 growers d8, 40 nuts M8)
- Asboshnur for sealing a chimney SHAON-4
- Diesel steam generator PG-500 on a frame - photo 24
- Spring safety valve 17s28nzh
- Storage tank 1,5t
- system automation
- Omagnichivatel water
- Nameplates on the boiler and the control cabinet
- Passport and Manual
51 964 THE VILLAGE
- Boiler KPa-1.5Gn/LV
- Группа питательных насосов (рабочий/резервный)
- SPTA (membrane explosion vent of CASS-4mm -. 3 units, ruff for cleaning fire tubes)
- chimney section
- Deflector-iskrogasitelʹ
- Set for the installation of hardware chimney (32 M12x30 bolt, flat washers 64 d12, 32 Grover d12, M12 nut 32)
- Asboshnur for sealing a chimney SHAON-4
- Steam outlet valve (rotary valve, wafer-type fastening)
- Spring safety valve 17s28nzh
- Storage tank 1,5t
- system automation
- Omagnichivatel water
- Nameplates on the boiler and the control cabinet
- Passport and Manual
427 THE VILLAGE
- safety valve
- Adjusting ring
- Material - Carbon Steel
- Compound - a collar
- Passport to Safety Valve
41 773 THE VILLAGE
- Boiler KPa-0.5Gn/LZh
- Группа питательных насосов (рабочий/резервный)
- SPTA (membrane explosion vent of CASS-4mm -. 3 units, ruff for cleaning fire tubes)
- chimney section
- Deflector-iskrogasitelʹ
- Set for the installation of hardware chimney (40 M8h20 bolts (25), flat washers 40 d8, 40 growers d8, 40 nuts M8)
- Asboshnur for sealing a chimney SHAON-4
- Diesel steam generator PG-500 on a frame - photo 24
- Spring safety valve 17s28nzh
- Storage tank 1,5t
- Warmed block boxing
- PVC window
- Door
- Lighting box unit
- system automation
- Omagnichivatel water
- Heat gun for easy start-up and emergency heating
- Nameplates on the boiler and the control cabinet
- Passport and Manual
84 307 THE VILLAGE
- Boiler KPa-2.0Gn/LZh
- Группа питательных насосов (рабочий/резервный)
- SPTA (membrane explosion vent of CASS-4mm -. 3 units, ruff for cleaning fire tubes)
- chimney section
- Deflector-iskrogasitelʹ
- Set for the installation of hardware chimney (32 M12x30 bolt, flat washers 64 d12, 32 Grover d12, M12 nut 32)
- Asboshnur for sealing a chimney SHAON-4
- Gate valve for steam outlet (swivel gate valve)
- Spring safety valve
- water tank BW 1.5
- system automation
- Insulated block box (with grill and deflector)
- PVC window
- Door
- Lighting box unit
- Heat gun for easy start-up and emergency heating
- Omagnichivatel water
- Nameplates on the boiler and the control cabinet
- Passport and Manual
53 893 THE VILLAGE
- Silo bank (V=63m³)
- Mounting frame
- Stairs
- Cover protection enclosure
- Loading pipe d 102 with connection lock
- Connecting flanges for installation cement filter emergency valve, level sensors, aeration and vibrator
- Shot peening prior to application to the extent Sa 2 1/2 GOST P ISO 8501-1-2014
- Anti-corrosion protection is made with a two-component primer-enamel PentriProtect PUR 700 based on polyurethane-acrylic resin in the ATIS spray booth
- Machinery certificate
15 458 THE VILLAGE
- Auger assembly
- Pipe Diameter 219 mm Pipe Length 11 500 mm
- Drive: motor-reducer. Power 11 kW
- Inspection window for cleaning and maintenance
- Operational documentation
The work of the FLAGMAN-45 winter concrete plant takes place in automatic mode in accordance with the single button principle. The operator needs to choose grade of concrete (M50 ... M500) and its quantity to load, then all that remains is to press the “start cycle” button.
Design of concrete plant - all-weather.
PA-3.0 SCADA-5.0 control panel with monoblock located inside the insulated building of the plant. The housing is equipped with a door and three insulated windows for visual control by the operator of all plant operations.
All equipment of the concrete plant and winterized carcase are installed on a reinforced mounting frame which is placed on a level ground. No foundation or skip pit needed.
BP-2G-1200s Twin-shaft concrete mixer is mounted on an elevated structure. Discharge height - 4 m. The basic concrete mixer has a skip for lifting and loading mixture components.
ZZBO is the official dealer of SICOMA concrete mixers in Russia and the CIS!
It is possible to supply a concrete plant with a concrete mixer from the manufacturer SICOMA.
Used for storage and dosing of inert dosing complex DK-36. Inert materials are stored in bunkers, the number of bunkers is 3 x 12 cubic meters. meters, Total capacity is 36 cu m. . Under the bunkers there is a belt conveyor-dispenser, on which the components are dosed, the components are fed from the bunkers by opening the Camozzi pneumatic gates (Italy). When the required dose of inert is collected, the conveyor is turned on and the inert is fed into the skip, which lifts the components into the concrete mixer. The bunkers are equipped inert materials heating registers during a cold period and heat-insulated covers for protection against atmospheric fallout. The concrete plant is equipped with service areas heating registers. The registers are linked up by the steam pipe system for connection to any type of heating centre.
The cement is stored in a special warehouse - cement silo (not included in the basic package). Silos for cement must be selected based on a two-day performance margin. To supply cement from the silo to the cement dispenser, it is necessary to acquire the correct length screw.
Cement silos, silo piping and augers are always available at our warehouse in Zlatoust!
The dosage of cement, water and chemical additives is carried out using dispenser block BD-45. Using an auger, cement is fed into the DC-450 dispenser (maximum cement weighing limit is 450 kg), in which dosing occurs, and as necessary, the cement is dumped into the concrete mixer.
CAMOZZI pneumatic gate - two-side
Water is batched in water dispenser with maximum dosage 250 litres. Also chemical additives are dispensed in 30 litres dispenser.
One cycle lasts for 55-60 seconds , 0.8 cubic meters are produced in one cycle. m.
- The database includes a mobile concrete plant COMPACT-45
- BP-2G-1200s Twin-shaft concrete mixer
- Software on its own SCADA system complete with a monoblock: accounting for the consumption of materials and equipment operation, remote access and control over the work
- No need for a separate workshop and premises
- No expensive foundation needed
- High efficiency
- All year round operation, at any temperatures
Technical Features
- Capacity, cu m per hour 35...45
- Режим работы автомат "одна кнопка"
- Twin-shaft concrete mixer BP-2G-1200s
- Bunkers (number x volume m3) 3 x 12
- Silo capacity (optional), tons from 50
- Design all-weather
- Load of inert materials into the concrete mixer skip
- Total power, kW max 58
- Sector gate, pneumatic control
- Weight, kg 30000
- Height, mm 9,100
- Width, mm 4,800
- Length, mm 18,120
Quality
certificates
Products
in stock
Individual configuration
with prices for each item
Mobile
commissioning team
available
Worldwide
delivery
in trucks or containers
Call, hotline in Belarus
Our managers will answer all your questions from Monday till Friday:
from 06:00 a.m. to 05:00 p.m. (GMT+3, Moscow time)
Address: Republic of Belarus, 220073, Minsk, st. Olshevskogo, 20, office. 38a
e-mail: sales@zzbo.ru
Denis Zhilyakov
Director of the branch in the Republic of Belarus
Phone: +7 (951) 230-90-16
e-mail: sales@zzbo.ru
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