Concrete plant LEADER-20
244 636 THE VILLAGE
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43 956 THE VILLAGE
- Single-shaft positive concrete mixer, V = 0,5 m3
- Skip to Donn gate volume of 0.5 cubic meters
- Winch for lifting the skip output of 4 kW electro-brake
- Horizontal shaft with 6 stirring blades
- Drive power - 11 kW
- Rotation speed - 30 rot/min
- Changeable paddles. Material: cast iron ЧХ16Н2Т 16 mm thick - 6 pcs
- Спицы усиленные, крепление типа "кулак" - 6 штук
- Replaceable bolt-on armor made of wear-resistant cast iron 10 mm
- Двойной пневмозатвор "Camozzi" (Италия)
- Устройство равномерного распределения воды 3"
- Inspection window with security system
- Maintenance kit (three armor, blade, needle)
7 480 THE VILLAGE
- Mounting frame, mobile
- Reinforces points for mixer's mounting
- Installation without foundation
- Cable ducts for electric and pneumatic systems laying
- Mass 2300 kg
46 573 THE VILLAGE
- Mounting frame. Installation without foundation
- 2 hoppers for inert materials 4 cu m each
- Pneumatic valves - 2 pieces
- Pneumatic dampers - 2 pieces
- Filter regulator - 1 piece
- Vibrators MVE 3003 - 2 pieces
- Conveyor for inert materials (0-1,000 kg dosage). Belt speed 1.6 m/sec
- Zink plated rollers
- Lined drive drum 7.5 kW
- Drum tension station
- Тензодатчики SBA-2T 2 тонны "CAS" (Ю. Корея) - 4 штуки
- Коробка соединительная "CAS" (Ю. Корея)
- Signal amplifier - weight sensor
21 156 THE VILLAGE
- Mounting frame (powder coating). Weight - 100 kg
- Cement dispenser, dosage - 150 kg (powder coating):
- Two inlet nozzles for screw conveyors (one is covered by a cap)
- Connecting outer sheath with collar clamps
- Overpressure system
- Unloading disc damper ∅200
- Cas BCA100 strain gauges - 3 pcs.
- Signal amplifier - weight sensor
- Pneumatic distributors - 3 pcs.
- Vibrator MVE 300/3 - 1 pc.
- Water dispenser, dosage - 75 liters (powder coating):
- Cas BCA100 strain gauges - 3 pcs.
- CAMOZZI d 50 discharging ball pneumatic damper
- Signal amplifier - weight sensor
- Chemical dispenser additives 10 liters stainless steel:
- Strain gauges Cas BСA100 - 1 pc.
- CAMOZZI d 25 discharging ball pneumatic damper
- Signal amplifier - weight sensor
24 053 THE VILLAGE
- Automatic operation by pressing "one" button
- Recipe storage database for concrete production
- Programmable Logic Controller
- Touch control panel, diagonal 10 inches, wide viewing angle, TFT-screen, 65,000 colors.
- Сontrol panel case protection - IP54
- Control, protection and switching equipment "Schneider Electric", "Omron", "ABB", "Siemens"
- Manual control panel with ingress protection buttons on mimic panel
- Set of diagrams and instruction manual
82 698 THE VILLAGE
- Metal structures of the insulation frame.
- Ограждающие конструкции - панели типа "сэндвич"
- Viewing windows (PVC, single-chamber double-glazed windows) - 3 pieces
- Insulated door - 1 piece
- Additional elements
- Autonomous air-water heating system for the interior space of the plant
- Kit for assembling structures (hardware, foam, sealant, etc.)
- Internal wiring is: a cable gasket in a metal perforated tray and a metal hose, introductory dispenser VRU
- Lighting of the first floor and the mixer service area, switches, sockets
- Packaging
2 440 THE VILLAGE
- Steel wire rope, for fastening screw
- Sleeve for DC
- Hardware for the RBU assembly (490 units)
- Fasteners (turnbuckles, clips, hooks)
- Acid sealant TempPlus
- Hardware for the component (500 units)
- PVC pipe for vodopodvedeniya (size 2)
- Set of cables
- Kit vodopodvedeniya (pipe bends, sleeves, T-joints)
- Power and control cables, protected by metal hose (in mobile plants they are laid in frame)
- Set of locking sensors and executing mechanisms position sensors (skip, mixer's gate, etc.)
8 982 THE VILLAGE
- Cover of the inert materials hopper (insulated) - 1 pc.
- Mechanism for raising/lowering the lid with a safety system against cable breakage - 1 pc.
- Drive gear motor. Power 1.5 kW - 1 pc.
- drive rack opening - 2 pieces
- The stationary control panel covers the bunkers
3 742 THE VILLAGE
- Universal double row registers heating inert materials hoppers - 2 sets
- coolant type steam (hot air under pressure)
- The thermal load of up to 180 degrees
7 280 THE VILLAGE
- KPTTS.00.000 set consisting of:
- Полный комплект разводки паропроводов (воздуховодов) от теплового центра до регистров установленных в бункерах инертных. Расстояние от теплового центра до завода не более 1,5 метра. Общая протяженность паропроводов (воздуховодов) не более 7 метров
- A set of valves for operation and maintenance of the plant heating system
- The thermal load of up to 180 degrees
15 644 THE VILLAGE
- BV-7 water tank assembly
- Steam pipe for heating the water vapor
- Heater heating water. 9 kW
- Level sensor
- Пневмокран "Camozzi" (Италия) на залив воды
- TANS remote control to automatically support a positive temperature of the water during prolonged shutdown
- Set of cables for connecting consoles
- Machinery certificate
9 680 THE VILLAGE
- Tank for water BVG-4 assy
- Steam register open type for heating water
- Level sensor
- Water set control panel
- Passport for BVG-4
29 378 THE VILLAGE
- Tank for water BVG-15 assy
- Steam register open type for heating water
- Heater heating water. 9 kW
- Level sensor
- Затвор дисковый поворотный с пневмоприводом "Camozzi" (Италия) на залив воды
- TANS remote control to automatically support a positive temperature of the water during prolonged shutdown
- Passport for BVG-15
34 782 THE VILLAGE
- Tank for water BVG-25 assy
- Steam register open type for heating water
- 2 heating elements for water heating. Total power 18 kW
- Level sensor
- Затвор дисковый поворотный с пневмоприводом "Camozzi" (Италия) на залив воды
- TANS remote control to automatically support a positive temperature of the water during prolonged shutdown
- Passport for BVG-25
1 080 THE VILLAGE
- Pump PSTC 40-125/15 assembled for water supply
- Machinery certificate
3 413 THE VILLAGE
- Calpeda NM 40-12 FA pump assembly for water supply
- Capacity - 550 liters/min
- 1.1 kW power
- Weight - 27 kg with packaging
- Machinery certificate
1 751 THE VILLAGE
- The pump Calpeda MXH 202E assembled for chemical supply. additives
- Capacity - 80 liters/min
- Power - 0.33 kW
- Weight - 6.9 kg with packaging
- Machinery certificate
6 889 THE VILLAGE
- Operator's cabin. Sheathed by zinc-coated painted profiled sheeting, finishing accessories, moisture protecting impregnation
- Frame protected against corrosion, 60 mm thick heat insulation
- Sound insulation, protection against rain
- One window (PVC, double glazing), insulated door with lock
- Lighting
- Slinging loops
- Weight - 180 kg
1 256 THE VILLAGE
- Aeration jet - 8 pcs
- Assembly kit (fittings, tees, polyurethane tube, bracket, nipple, gasket, plug)
- Filter regulator - 1 pc.
- Ball valve G1/4 - 2pcs
- Axial pressure gauge, 0-2.5 bar - 1 pc.
- 3/2 distributor G1/4, unilateral. - 1 PC
- Solenoid - 1 pc
- Solenoid connector - 1 pc
1 125 THE VILLAGE
- Aeration jet - 6 pcs
- Assembly kit (fittings, tees, polyurethane tube, bracket, nipple, gasket, plug)
- Filter regulator - 1 pc.
- Ball valve G1/4 - 2pcs
- Axial pressure gauge, 0-2.5 bar - 1 pc.
- 3/2 distributor G1/4, unilateral. - 1 PC
- Solenoid - 1 pc
- Solenoid connector - 1 pc
61 156 THE VILLAGE
- Heat generator TGV-250 basic version
- Fan assembled with an electric motor type Fan VR 140-15 No. 8 version 1, 22 kW, 3000 rpm, left. 270. 380/660
- The automation system (control cabinet)
- chimney section
- Schild in the control cabinet
- Passport and Manual
3 622 THE VILLAGE
- RMK-2M washer
- Mounting frame
- Service ladder
- Protective cover of precipitation
- Dispenser capacity 2.35 tons of cement
- Shot peening prior to application to the extent Sa 2 1/2 GOST P ISO 8501-1-2014
- Anti-corrosion protection is made with a two-component primer-enamel PentriProtect PUR 700 based on polyurethane-acrylic resin in the ATIS spray booth
- Knife material: high quality tool steel
- Machinery certificate
13 960 THE VILLAGE
- Lower frame
- Upper frame
- Upper structure for enlarging of loading height
- Sealing protective membrane
- Cutting system made of instrument steel
- Inspection window
- Support screw
- Protective grid
- Vibration mounts – 4 pieces
- Vibrator MVE-3003 - 1 piece
- Manual mechanical hoist - load capacity 2 tons (low-speed)
- Big bags griping cross-beam
- Set of hardware for assembly
- Shot peening prior to application to the extent Sa 2 1/2 GOST P ISO 8501-1-2014
- Anti-corrosion protection is made with a two-component primer-enamel PentriProtect PUR 700 based on polyurethane-acrylic resin in the ATIS spray booth
- Machinery certificate
10 356 THE VILLAGE
- Spreader RC-6 (Capacity of the spreader is up to 6 tons of cement)
- Mounting frame
- Protective cover of precipitation
- Shot peening prior to application to the extent Sa 2 1/2 GOST P ISO 8501-1-2014
- Anti-corrosion protection is made with a two-component primer-enamel PentriProtect PUR 700 based on polyurethane-acrylic resin in the ATIS spray booth
- Knife material: high quality tool steel
- Machinery certificate
10 396 THE VILLAGE
- Auger assembly
- Pipe Diameter 168 mm, tube length 9000 mm (folding consists of three parts 3, 3 and 3.35 meters, connects flange)
- Drive: gear motor. Power 5.5 kW
- Inspection window for cleaning and maintenance
- Operational documentation
The work of the winter concrete plant FLAGMAN-20 takes place in automatic mode in accordance with the single button principle. The operator needs to choose grade of concrete (M50 ... M500) and its quantity to load, then press the “start cycle” button.
Design of concrete plant - all-weather.
PAM 4.0 SCADA control panel located inside the insulated building of the plant. The housing is equipped with a door and three insulated windows for visual control by the operator of all plant operations.
All equipment of the concrete plant and winterized carcase are installed on a reinforced mounting frame which is placed on a level ground. No foundation or skip pit needed.
The single-shaft concrete mixer BP-1G-500s is installed on an overpass with the height of unloading the finished mixture is 2.8 meters. The concrete mixer is fitted with a skip for mixture hoisting and feeding.
ZZBO is the official dealer of SICOMA concrete mixers in Russia and the CIS!
It is possible to supply a concrete plant with a concrete mixer from the manufacturer SICOMA.
For storage and dosing of inert materials: dosing complex DKM-8. Inert materials are stored in bunkers, the number of bunkers is 2 x 4 cubic meters. meters, total volume of bunkers 8 cubic meters. meters. Optional 4 bins of 6 cubic meters. meters. A dosing belt conveyor is installed under the bunkers, on which components are dispensed; the components are supplied from the bunkers by opening Camozzi pneumatic valves (Italy). When the required dose of inert is collected, the conveyor is turned on and the inert is fed into a skip, which lifts the components into the concrete mixer. The bunkers are equipped inert materials heating registers during a cold period and heat-insulated covers for protection from precipitation. The concrete plant is equipped service areas heating registers.. All registers are connected to a steam piping system for connection any type of steam generator.
The cement is stored in a special warehouse - cement silo (not included in the basic package). Silos for cement must be selected the rate of two daily stock performance. For feeding cement from a cement silo dispenser must acquire the correct length screw.
Cement silos, silo piping and augers are always available at our warehouse in Zlatoust!
Using an auger, cement is fed into the DC-150 dispenser (cement weighing limit is 150 kg), in which dosing occurs, and as necessary, the cement is fed into the concrete mixer.
Water is batched in water dispenser with maximum dosage 100 litres. Also chemical additives dispenser with 10 litres dosage is included in basic configuration.
All components of the mixture are mixed, after obtaining the necessary homogeneity, the pneumatic valve is opened and the mixture is unloaded into a concrete mixer truck or receiving hopper.
One cycle lasts for 55-60 seconds , 0.25 cubic meters are produced in one cycle. m of ready-made solution.
- The database includes a mobile concrete plant “KOMPACT-20”
- Twin-shaft mixer BP-1G-500s
- Software on its own SCADA system: accounting for the consumption of materials and equipment operation, remote access and control over the work
- No need for a separate workshop and premises
- No expensive foundation needed
- All year round operation, at any temperatures
Technical Features
- Capacity, cu m per hour 10...20
- Режим работы автомат "одна кнопка"
- Concrete mixer BP-1G-500s
- Bunkers (number x volume m3) 2 x 4 = 8
- Silo capacity (optional), tons from 22
- Design all-weather
- Load of inert materials into the concrete mixer skip
- Total power, kW max 27,2
- Sector gate, pneumatic control
- Weight, kg 15,000
- Height, mm 7,500
- Width, mm 3,960
- Length, mm 10,500
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Mobile
commissioning team
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delivery
in trucks or containers
Call, hotline in Belarus
Our managers will answer all your questions from Monday till Friday:
from 06:00 a.m. to 05:00 p.m. (GMT+3, Moscow time)
Address: Republic of Belarus, 220073, Minsk, st. Olshevskogo, 20, office. 38a
e-mail: sales@zzbo.ru
Denis Zhilyakov
Director of the branch in the Republic of Belarus
Phone: +7 (951) 230-90-16
e-mail: sales@zzbo.ru
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